SMN SYNERGYSmart & Green Factory Platform

SMN SYNERGY

Smart Manufacturing. Sustainable Operations. People-Ready Transformation.

Digital operating platform terpadu yang mengintegrasikan monitoring 20 IoT telemetry nodes, AI predictive maintenance, 64% closed-loop water recovery, Green Batch Passport traceability, dan Human Readiness Gate.

20 IoT Telemetry Nodes
64% Closed-Loop Water Recovery
Green Batch Passport
Zero Layoff Reskilling
Live Operational Snapshot
Live Telemetry

Hydraulic Press Unit M03

Line 1 • Stamping & Pressing
WARNING: ANOMALY
VIBRATION6.7 mm/s
TEMP78.4 °C
POWER34.2 kW
psychologyAI Failure Window: 14 - 21 Days

"Schedule spindle bearing inspection & re-lubrication on Shift 3 maintenance window."

Water Loop64% Closed-Loop
Digital Product Passport100% Verified
Platform Architecture

Core Architecture Pillars — SMN SYNERGY

Connecting physical machine telemetry with ESG circularity, financial viability, and human enablement.

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1. Real-Time Operations

Centralized telemetry for 20 pilot machines across Line 1 & Line 2 via SMN Control Tower. Displays real-time OEE, anomaly alerts, and priority action items.

Open Control Tower →
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2. Smart Predictive Maintenance

Shifting maintenance from reactive to predictive. 3-axis vibration sensors and PT100 temperature probes detect bearing degradation before catastrophic downtime.

Open Sense & Predict →
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3. Resource Efficiency & Circular Loops

Closed-loop cooling water achieving 64% circular recovery, automated flow leak detection, and digital B3 hazardous waste tracking compliant with KLHK standards.

Open Close The Loop →
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4. ESG Traceability & Green Batch Passport

Green Batch Passport tracks product carbon footprint and 10-node supply chain provenance from raw steel sourcing to finished export shipment with verifiable digital proofs.

Open Green Batch Passport →
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5. Workforce Readiness (Just Transition)

Human Readiness Gate ensures automated technologies are only authorized once operators complete qualification modules. Zero Layoff Commitment.

Open Grow with SMN →
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6. Transformation Value & ROI

Rigorous financial feasibility: CAPEX ceiling Rp 8.0B, target OPEX reduction 18%, Payback period 2.14 years, and IRR 31.8% ensuring self-funding innovation.

Open Financial Calculator →
IoT Edge Architecture

Machine Retrofit Hardware Schematics

Hover over edge microcontrollers or sensor nodes to inspect physical specifications and unit economics.

developer_boardIoT Retrofit Kit Per Machine ($85.60 / Unit)

ESP32-S3VIB-3XPT100SMART POWER CT
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Hover over sensor components on the diagram to inspect technical specifications and unit economics.

Unit Economics

Bill of Materials (BOM) & Edge Economics

Cost-effective edge retrofit hardware breakdown for 20 industrial manufacturing units.

Retrofit BOM Per Machine$85.60 (~Rp 1.343.000)
Industrial Edge IoT Gateway (ESP32-S3 / RS485)$28.50
Industrial Vibration Sensor (3-Axis Accelerometer)$18.20
Digital High-Temp Probe (PT100 RTD)$9.50
Smart 3-Phase Power Meter & CT Clamp$24.00
Closed-Loop Water Flow & pH Sensor$15.40
Hazardous Chemical & Gas Sensor (EHS)$14.00
AI Vision Quality Inspection Unit$45.00
Server & Gateway BOM$128.50 (~Rp 1.980.000)
Edge ESG Control Tower Server$120.00
Industrial Ethernet W5500 Interface$8.50
AI Copilot Engine$15.00 (~Rp 230.000)
Digital AI Anomaly Copilot Engine$15.00